• Homogeneous air distribution and temperature

  • Air distribution with low energy consumption

  • Efficient air distribution in your greenhouse

  • Specific air solutions for your specific project

Product

AIR SOLUTIONS TO GET A HOMOGENOUS MICRO CLIMATE

A good air distribution duct will determine a homogenous micro climate in your Greenhouse or Indoor- Vertical Farm. It goes further than just selling a hose with holes. At KE GrowAir it is all about dialogue, expertise and reliability. We don’t have a standard duct, components or end-products in stock, it will be customised and made for you.


GrowAir® ducts create a homogenous air distribution for cooling, heating, dehumidifying and ventilating. A patented outlet pattern provides a more homogenous micro climate in your greenhouse or Indoor- Vertical Farm. You will see better results at the horizontal and vertical temperature and humidity gradient, there are smaller compared to other air distribution systems. A more homogenous air distribution ensures a more uniform micro climate and growth pattern of your product, enabling more production in the entire facility.


WHY CHOOSE A GROWAIR DUCT SYSTEM?

1. Flexible and customised solutions
Solutions specifically customised to your project and designed to ensure homogenous air distribution and optimal micro climate.

2. Efficient air distribution
The system has a high inductive outlet pattern that provides a good mixture of the injected air with the air that is already in the growing area.
Due to the position and our hole pattern, you obtain a lower temperature in the crop of the plant.

3. Unique design
With this specifically developed duct for greenhouses we have found the right balance between the dynamic and static pressure.
This is why the air flow at the beginning and at the end of the duct is more uniform than in any other system.

4. Patent
The duct system has a uniquely designed, patented and highly inductive outlet pattern. This unique outlet pattern ensures a very good mixture of the injected air with the air that is already between the leaves and in the growing area.

5. Entrainment
Entrainment is an undesired parallel airflow along the air distribution duct in the direction of the airflow, which is usually created in air distribution ducts with only a normal hole pattern. Entrainment is a major cause of poor air distribution in greenhouses. Due to the slanted outlet, there are high air speeds and a shortage of air at the beginning of the air distribution duct and an excess of air at the end.

6. Less energy consumption
Due to the single duct concept and a balanced ratio between the selected ventilator and the air distribution duct, the power consumption of the ventilator is considerably less, resulting in lower energy consumption or a larger quantity of air supply.

7. UV-stabilised
The material is transparent or white polyethylene (PE) and is UV-stabilised [320 Kilo Langley per Year (KLY); 80 KLY is one year of UV in the Netherlands].
The thickness of the material is 150 or 180 micron. It is produced in three layers, resulting in a material that can optimally withstand cracking (breaking by continuous movements). 

8. Easy to mount
An additional advantage of a single hose is the easy mounting: you have to mount only a single duct and that will save you time. You don’t have to consider the second duct which will be inside the outer duct that can move with the installation. The weight is many times lower so that you can install a lighter suspension construction. When replacing the ducts, you have to pay only half the amount of environmental tax for transporting the discarded plastic

 

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THE GROWAIR® SOLUTION IS BASED ON A PATENTED SYSTEM DESIGNED WITH HOLES IN COMBINATION WITH FLOW CONTROLLING DIRECTION BAFFLES.
THIS WILL REDUCE THE AIR FLOWING ALONG THE DUCT AND ENSURE A UNIFORM AIR DISTRIBUTION AND OPTIMAL MICRO CLIMATE.

Patented Diffusion Holes

GrowAir

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More even air distribution in the length and height of the duct

Lower overall pressure loss 

Takes less time to install due to the GrowAir® duct patented pattern system, only requires one duct

The patented pattern in the GrowAir® system will be made in such a way that the entrainment problem seen on the Double Duct system will be balanced more out

Normal holes

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More uneven air distribution in the length and height of the duct

Higher overall pressure loss due to the Double Duct system

Takes longer time to install due to the Double Duct system

Entrainment may occur in the first part of the system, leading to less air in the area where the ducts are connected to the fan

Temperature and absolute humidity gradient alongside the plant

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In the shown pilot there is a temperature and absolute humidity difference during the day. We have measured a difference of 6°C near the top of the plant between the Double Duct and the GrowAir® duct. At night the temperature and humidity is more uniform (1°C). Looking at the absolute humidity the GrowAir® duct creates a more homogenous distribution. Please note that in this pilot we have not changed the inlet conditions of the acclimatized air, so it is the same for the Double Duct and the GrowAir® duct.

See a large image

Horizontal Temperature Gradient

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The GrowAir® duct has over 120 meters a horizontal temperature difference of 1°C at the bottom and 2°C at the top of the plants The Double Duct has a horizontal temperature difference of 6°C at the bottom and 4.5°C at the top of the plants over 120 meters.

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Pressure loss

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Due to the construction method of the GrowAir® duct system there is a higher static pressure available to force the air out of the holes. This has a significant influence on the air velocity and the potential possible reachable height for the air leaving the ducts

In this project the static pressure in the Double Duct after 65 m is 47 Pa at 70% Fan Speed, which is much lower than the GrowAir® system that has a static pressure left of 85 Pa at 65 metres at 70%

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Temperature in the duct

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The temperature in the duct is equal for GrowAir® and Double Ducts, there is absolutely no isolation activity from the two polyethylene ducts that makes a double duct

See a large image

Accessories

Plenum

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The plenum connects the fan or air handling unit with the GrowAir duct.

Plenum with air guidance blades

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The plenum connects the fan or air handling unit with the GrowAir duct and because of the air guidance blades you will have even less turbulence in the first meters of your duct. 

End cap with air opening

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This end cap need to be installed at the end of your duct. The holes will supply some air in the middle pad and haze a fixing point to adjust the duct to the gutter on the end. 

End cap with adjustable air opening

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This end cap need to be installed at the end of your duct. The adjustable holes will supply some air in the middle pad and haze a fixing point to adjust the duct to the gutter on the end. 

Suspension

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To hang the duct under the total gutter we supply you a special suspension kit with syntactic hooks. 

Clamps

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To connect the duct to the plenum and air handling unit/ventilator and end-cap you need these specific clamps.  

Fan

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In semi closed greenhouses it is common to use a corridor to mix the air to create optimal conditions. The air will be transported out of the corridor by a fan into a plenum and air distribution ducts. The fan and the air distribution system have to be in balance with each other to get an optimal working system for gaining optimal conditions to grow in. We can advise, select and supply you with a specially selected fan to reassure you a well-balanced system for an optimal homogenous air distribution in your (clients) greenhouse. 

Heat exchanger

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In semi closed greenhouses it is common to use a corridor to mix the air to create optimal air conditions. In some conditions it is advisable to extent your air distribution system and fan with a heat exchanger. We can advise, select and supply you with a specially selected heat exchanger to reassure you a well-balanced system for an optimal homogenous air distribution in your (clients) greenhouse. 

Air handling unit / dehumidifier

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In some situations creating a corridor is not possible or unwanted. For this situations the best air conditions will be created in an air handling unit/dehumidifier. Depending on the situation this unit is placed outside the greenhouse or inside it (and has a connection with the outside to get fresh air. We can advise, select and supply you with a specially selected air handling unit/dehumidifier to reassure you a well-balanced system for an optimal homogenous air distribution in your (clients) greenhouse.

Ventilatorbox

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If air need to be mixed in your greenhouses to create optimal conditions, we can provide you with this Ventilatorbox including  a plenum and air distribution ducts. The fan and the air distribution system have to be in balance with each other to get an optimal working system for gaining optimal conditions to grow in. We can advise, select and supply you with a specially selected fan to reassure you a well-balanced system for an optimal homogenous air distribution in your (clients) greenhouse. 

Vertical Farming and Indoor Growing

The growing world population and accompanying urbanization makes it necessary to come up with solutions which put less stress on arable soils in the world. Vertical farming and indoor growing holds the key. Vertical farming makes it possible to grow vertically. It is a simple way of growing crops and plants in different cultivation layers one above the other. This makes urban agriculture possible in, for example, empty office buildings in large cities such as Dubai, New York or Amsterdam. Vertical farming is also suitable in large greenhouses. In this fast growing market many companies look at LED light regimes for growth and hydroponic systems for optimal production. One other key feature in these systems is undervalued: a good micro climate and optimal homogenous air distribution and this is our high expertise at GrowAir. To distribute air and create a homogenous micro climate looks very simple and easy but is is a very complicated business where mistakes easily are made. With more than 30 years of knowledge we know how to distribute air in the best way.
 

For vertical farming and indoor growing we combine the strengths of KE Fibertec and KE GrowAir to benefit you with: 

* Flexible and customized optimal solutions

* Horticultural and optimal air distribution knowledge combined

* Homogenous air distribution in every corner, at every level of your vertical farm

* Fire approved materials

* Easy to transport and install

* Hygienic/Food grade and easy to maintain

* Sustainable ventilation

 


PERFECT GROWING CIRCUMSTANCES AND HOMOGENOUS MICRO CLIMATE  



Control of the internal climate in your indoor growing facility gives you influence over both the growth of your crops and the prevention of diseases and crop damage. The air movement must be homogeneous in the room so that no dry or damp spots arise. Because no project is alike, we choose for every project the best combination of air distribution system and fabric to meet your demands for the project. This ensures you to get the best homogenous air distribution and micro climate there is for optimal produce in the market.

We are able to combine the best parts of our two worlds: building climatization and horticulture. We create the perfect growing circumstances and micro climate with a full range of air distribution systems for any type of vertical farm or indoor growing facility.  

 

 

The KE-Low Impulse System is produced using round ducts (Ø), half-round (D)
or quarter round (½D) ducts. The air distribution principle for horizontal low impulse
systems is based on passive thermal displacement where the air is supplied at a lower
temperature in relation to the air in the room. 

 

The KE-Inject® System is produced in the form of round (Ø), half-round (D)
or quarter-round (½D)
 ducts and is made of a coated, non permeable textile
material with groups of small holes in the
 duct surface. From a ventilation
technology perspective, the KE
 Inject System can be regarded as an active
high
 impulse system for mixing ventilation. The KE-Inject System, unlike
its low impulse
 counterpart, can be used for cooling, ventilation and heating. 

 

The KE-DireJet® System is produced in the form of round (Ø), half-round (D)
or quarter round (½D) ducts and is made of a coated, non-permeable textile
material with rows of conical nozzles for 100% active and directional delivery. 
From a ventilation technology perspective, the KE-DireJet System can be regarded
as an active high impulse system for mixing ventilation. 
KE Fibertec is the only
distributor of textile ducts
 that offers five different nozzle sizes: Ø12, Ø18, Ø24,
Ø48 and Ø60 mm.
 

 

The KE-Inject® Hybrid System is produced in the form of round (Ø), half-round (D)
or quarter-round (½D) ducts and is made of a permeable textile material with groups
of small lasercut holes in the duct surface. The lasercut holes are placed in the same
patented hole design as with the KE-Inject System. From a ventilation technology
perspective, the KE-Inject Hybrid System can be regarded as a combination of
 active
high impulse ventilation and passive low impulse ventilation.

 

The KE-DireJet® Hybrid System is produced in the form of round (Ø), half-round (D)
or quarter-round (½D) ducts and is made of a permeable textile material with rows of
conical nozzles for  partially active and directional delivery. 
From a ventilation technology
perspective, the
 KE-DireJet Hybrid System can be regarded as a combination of active high
impulse ventilation
 and passive low impulse ventilation. In a nutshell, the KE-DireJet Hybrid
Systems
 comprise low impulse ducts which are madeactive by using conical nozzles.

 

Furthermore there are 3 types of fabrics available to come up with the best solution for your project:

o GreenWeave® (with 7 permeability's)
o MultiWeave® ( with 5 permeability's)
o ZeroWeave® (with PVC Coating)


Finally all our solutions for an optimal homogenous air distribution will come with:

o Food grade and fire approved materials
o One of the 1600 RAL/Pantone colors
o Cradle2Cradle materials

 

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KE GrowAir

GrowAir is an enterprise that specialises in air distribution systems for the horticultural sector; greenhouses, indoor- and vertical farming. Together with our 35 employees and more than 30 years of experience in designing, advising and supplying air distribution systems, we provide a specific solution for your specific project.

WHY CHOOSE GROWAIR DUCTS?
No matter how much energy we spend on a good solution, it requires dialogue about the expectations for the end result. We provide advice free of charge, regardless of the scope of the project and make all the calculations based on our experience and by means of our unique WinVent calculation software. Our experienced sales engineers are extensively trained in the area of ventilation products and are there to advise and support you. Good cooperation is based on trust and we hope to get the opportunity to translate our words into deeds with your next project. 


See the video and be inspired!

 

 

Technology

Technologies make a significant difference in vertical farms 
New sensors, smart energy systems, and other technologies make growing more efficient. Just like the many people using smart devices and automation to make their homes more convenient, vertical farms are typically automated to control light, temperature, and water use. They allow farmers to optimize the conditions required for growing to produce the food and quality that consumers want most at the store. The very best facilities can regulate lighting, humidity, temperature and nutrient levels to maximise the growth of thousands of plants simultaneously so that the yield is maximised and cost is reduced.

KE GrowAir has developed and patented special air distribution hoses that provide a perfectly homogeneous air distribution in every corner of your vertical growing space and microclimate on plant level. We can create excellent air circulation even if you have many growing levels in your vertical farm. Our air treatment solutions are custom designed and wil customized to the size and shape of your vertical farm and specific crob. 

Vertical farming pushes the boundaries of a microclimate
Homogeneity is what should be striven for to ensure consistency in crob quality and quantity. Minimizing the differences in climate to which the plants are exposed allows for less variation in chemical profiles between, and within batches. This should be the golden rule in cultivation of crops that are grown for their compounds, as end-users and manufacturers should be able to rely on consistency. Batch after batch.

Together with our 40 employees and more than 30 years of experience in designing, advising and supplying a good climate and an optimal homogenous air distribution – provide a specific solution for your specific project. Today, air distribution systems are used in almost all applications - from industry to sports centre’s, office facilities, laboratories, food industry, horticultural sector and many other applications that require a good indoor climate. A important challenge is how to fit all the different parts in the Vertical Farm. 

But where to start as an individual company?
For (semi closed) greenhouses, vertical farming ore indoor facility we benefit you with:

Flexible and customized climate solutions
* Horticultural and optimal air distribution knowledge combined
* Avoid entrainment and turbulence
* Uniform air distribution and temperature (vertical and horizontal)
* Microclimate on plant level
* Equal growth of crop from beginning to end and from low to high
* Higher air quantity
* Lower energy consumption
* Lower installation and disassembly cost
* Patented diffusion holes

To distribute air looks very simple and easy, but it’s a very complicated business, mistakes are easily made and how to integrate all these different technologies. With our 30 years of knowledge we know how to distribute air best. 

Download

Brochure
Accessories
Installation manual
Sun load overview
Terms of delivery
Movie

References

KE Group

KE GrowAir is owned by KE Fibertec Benelux, based in Strijen, the Netherlands and is part of the KE Fibertec Group, world leader in textile based ventilation systems.

KE Fibertec develops, manufactures and markets "Good indoor climate" or air distribution systems based on fibre technology. The principle is to create draft free and uniform distribution of the ventilation air through our tailored textile ducts. Textile air distribution systems are used in almost all applications - from industry to sports centres, office facilities, laboratories, food industry, schools and many other applications that require a good indoor climate. Textile air distribution systems can be applied in all ventilation, air-conditioning, cooling or heating projects.

The foundation of KE Fibertec goes back to 1963 when Keld Ellentoft (KE) began manufacturing filterbags for industry. Today, the KE Fibertec Group is composed of six sales subsidiaries in the Benelux, UK, Germany, USA and in Denmark. Further, the group holds two production facilities in Denmark and in the Czech Republic.

The people of KE Fibertec know how to move air in a way that you don’t feel any draft. This is "Air the way you want".

Contact


KE GrowAir B.V. 
Simon Stevinstraat 23
3291 CA Strijen


Tel. +31 (0) 78 674 8475
info@ke-growair.nl

Chamber of Commerce: No: 59448113
VAT no: NL 853492116B01 
Bank: ING: NL71INGB0006325664